The Pro User's ATF-S Piston range has been designed with ease of use in mind. Compressor runs for a while then abruptly stops. Thanks for the photos, Dave. ABAC ABC5-2380V 5 HP 208-230 Volt Three Phase Two Stage Cast Iron 80 Gallon Compressor . We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. James, there could be many reasons why an air compressor runs, bogs down, speeds up again, etc. 4. { you can see how the full knob turns together and if turned fully it detaches. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. It could also be binding of the pump piston itself, which, when you remove the belt, removes the load on the motor. Motor and compressor runfine but no air into tank but can feel air escaping from underneath tank as it runs. If all these are OK, then I would be concerned about the motor itself being the issue and you may need to get a load test done on it. The lower support is mounted to the back of the handles bolts. Looks like this is designed to add pressure to the cylinder head (on the inlet side) rather than take it away? Here are a few more air compressor problems and some things to try on your own to fix them: Oil in reservoir has a milky appearance: air intake needs to be less humid to reduce air in the oil. The GENESIS compressor is ideal for OEMs and the medium size industrial and assembly aplications. The most popular are: Abac A29B 90 CM3 Please leave a comment on the appropriate page or for the appropriate comment to help others and to pay it forward. The Abac compressors website offers a portal to a broad range of parts supply and compressor service information. Please update me with a comment. Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. The better your problem and question is described, the easier it is for other Abac Monte Carlo L20 owners to provide you with a good answer. As an Amazon affiliate, we earn from qualifying purchases. Any help is appreciated. Via Cristoforo Colombo 3 It has no check valve and the main compressed air outlet from the pump goes straight into the tank. I recently acquired an abac whispair 50/24 the starter and capacitor are missingthe windings ohms are 5ohms and 20 ohms.I want to know what is the size of the start capacitor AND is the start relay a current type or potential type. 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Thats a very good description of work performed. Air leaking from inter stage safety relief valve when compressor is pumping. The next would be the stock built small REG. No auto unload and show air pressure high and then stop compressor plz ansme. Turned it off, and when I tried to turn it back on the motor couldnt get the belt moving.So, couple of questions:1) Does anyone have the old service manual for this girl? Repair. Downloaded or not, I dont see any video, Shamma. Ashely, if nothing else has happened regarding location of use etc., the certainly suggests that the run capacitor on the motor may be failing. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. Older compressors are a witch! I know this likely is not nearly enough information, but all I have is some motor and pump information. I drained the air, did the same test and realized it was bogging at closer to 40 psi. Motor will eventually get the compressor to about 110 PSI and then slow down, strain, and stop. Rather than that, use an inexpensive blow gun to vent air from the lines until the air flows clear. Refrigeration Air Dryers. Any ideas compressor is a 240v 3hp twin with 100ltr tank. Number of questions: 0 Ask a question. I fear Im not understanding the question. Question Title: ABAC compressor fault; Asked by: Guest; Asked On: 16-08-2015 01:33; Hi I am desperately looking for help. Pipe air intake to less humid air source. Appreciate the help! However, that symptom is often associated with a leaking pump gasket or a pump head valve having failed. Thanks. The air after two or three in heat day back to back the top in line hot enough to burn you but at the bottom you can hold it no problem pretty cold. Abac compressors offer compressed Air. Thank you. The cooling fan on the backside works but the compressor will not kick on. The flowing of air down the lines will eventually drive debris ahead of it and out the end. Please provide more info, Steve. Being so far away from the house and awkward to get to a closer plug socket do I have any other option on testing my theory? The pump doesnt appear to have any branding. Ask a question. Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. Share. These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. Filter by Sort by Shamma, only one of the uploads has a video. Ive added a photo of what I believe is your compressor so folks can see what were talking about. We dont know what make or model of compressor you have, Terence. Their screw compressors are designed for continuous air flow, low noise, greater efficiency than reciprocating pump compressors, and they profess to offer longer life expectancies than piston type compressors. They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. OK, dont sweat that. I have a Kobalt 99007 air compressor and the tires wont hold air. Any ideas? I checked capacitance on the 2 caps and they both read withing +-5% of what they should which is in range. Disassemble check valve assembly, clean or. Now not that it much over but overtime that add up air saving and less wear tear on the pump in years forward. Make and model of compressor? We recommend a full change . ABAC complete offering of piston compressors, oil-injected screw compressors, tools, accessories and more! See the page on this site about how to test that, would you, and let us know if that was the issue? USE ONLY GENUINE REPLACEMENT PARTS Abac A29B 90 CM3 . Heres Why & How to Fix. Thanks. manual Abac Monte . The gas is then pushed out of the cylinder to the next stage of compression or to the discharge connection. The pistons are moving up and down and compress the air from atmospheric pressure up to full tank pressure. 8. Please update me with a comment. Still blew fuses. course online . Motor has been checked and ok. 1) Nope, its common to have a filter (water trap) at the exit from the tank to the mains. I saw a modification where someone had this same compressor and changed the regulator to an 80cfm @100psi. Youve checked the power supply to the compressor pressure switch, across the pressure switch to the motor circuit, then to the capacitors, one of which will be the start cap and the other the run cap but the compressor wont kick on. If so, I cannot understand why there would be need for a check valve up near the pump head. 9. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Century AC Motor AO Smith with a R56Y frame. The 2 Hydraulic hoses are 1/2 inch, one from the outside of the water trap to the tank ( I had to change out the stock 3/8 check valve to upgrade to 1/2 inch & plug the1/8 hole) this hose is 3 Ft long 1/2 Nptm, the one from the lower cooler fitting to the inside of the water trap hose is a 6 Ft long 1/2 Nptm with a maximum working pressure of 3500 PSI.I tapped into the tank pressured side of the regulator so it would be a little better and the bottom fitting is 3/8 overall the 1/4 fitting that come out. In the meantime, please. HVLP, Conventional Sprayers Air-Line Regulators, Graco Ultra Max II 490, 495 PC Pro Stand Breakdown, Graco Ultra Max II 490, 495, 595 PC Pro Lo-Boy Breakdown, Graco Ultra Max II 490, 495, 595 PC Pro Hi-Boy Breakdown, Graco Ultra Max II 490, 495, 595 Hi-Boy Breakdown, Graco Ultra Max II 490, 495, 595 Lo-Boy Breakdown, Graco Ultra Max II 490, 495 Stand Breakdown, Ingersoll Rand Gas Reciprocating Compressors, Graco Linelazer 3400 Line Striper Parts Breakdown (248861), Graco Linelazer IV 3900 Line Striper Parts Breakdown (248863, 248862), Graco Linelazer IV 3900 and 5900 Line Striper w/Auto-layout Parts Breakdown, Compare Graco LineLazer IV Stripers Archive, RotoFlex II Hose Replacement RTX 750 and 1000. As that would be the only thing that I might see being a possible problem. Thanks. Ive got a Sears Craftsman model # 919-176330. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Make, model, air pressure in tank when it stops, does it start OK at the same pressure, when it stops is the tank pressure always the same when it shuts down? These link to the most popular products in that category, and may not necessarily fit your compressor. I know of no air intake on a normal compressor motor, though they often have grills to allow air to circulate. Im stumped. GENESIS Rotary screw compressors. There are also many links to items within our online store. A soap solution 1 part liquid dish soap to 10 parts water, brushed onto areas and fittings, should help pinpoint it. I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. 2. Bought it new about 7 years ago. There is a cast # 335 with a stamped area following with what appears to be i 10 (capital i and the number 10) The only other identification I could find on the pump is under the air intake on the head, in the machined surface directly below where the 1 NPT port is. MultiAir Italia S.r.l - International 1. Add a new gasket and reassemble the head. I have not had time to do good work out any jobs yet. This is as far as I have gotten as I cant seem to find anybody in the UK the will service it. NEVER USE A COMPRESSOR WHICH IS DEFECTIVE If the compressor appears to be operating unusually, making strange noises, or otherwise appears defective, stop it immediately and arrange for repairs by an authorised service centre. I replaced the check valve, unloader valve, and the air compressor switch with new parts. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. When I pull the string or crank it fills the muffler up with gas. Thank you. Ive now put the belt back on and now I get a brrrr noise and it trips the thermal overload. Perhaps you might add that information as a comment, and also please upload at least one photo of your compressor so we can see it. Realign motor pulley with compressor flywheel. Hmmm. First thing Id do is check all the electrical connections for tightness. I have a 80 gal Dewalt 240 v 5 rhp (. Would like to add a filter too. These link to the most popular products in that category, Air in tank (as little as 20 PSI), high and low pressure lines connected-> motor will start, strain, and then stop, 3. There are also many links to items within our online store. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. At this point noticed the motor was straining and turned off the pressure control switch. Worn or broken low pressure intake or discharge valves. Amazing. Robassomero, Torino Not using an extension cord, I hope? But, likely its power related, and that means checking the motor capacitors first. You can see the v-belt flutter a bit when the mis-fire is heard. Your experience may vary. Im technologically inept, I guess. So far this is work well for light to med work that I have done. Whether they are new or have been in use for years every air compressor will one day have air compressor problems, and fixes to resolve those problems. , Jonny, in your post you refer to one of motors was red hot. DO NOT POSITION WEIGHTS/OBJECTS ON THE COMPRESSOR (VASES OF FLOWERS, ETC.) It was purchased in Canada, and I dont remember if it was branded as Craftsman or something else. Please explain further, and also, whats the age of the compressor, the make and model too? I just feel like I dont know enough about compressors and the manual is vague, so just thought I had something set up wrong. I have a Porter Cable 24 Gallon from Tractor Supply. See the page Ive moved this post to, and contact Abac directly with your model. I think I see that youve got a bleed valve at the bottom of each cooling manifold vertical run? Good luck. If put a in line 1/2 check valve before the cooler this may cut down the line length for the loader speed up the pressure release to the head. Get creative with how you plumb if needed as the air (by and large) doesnt care the path to the discharge coupler, as long as there are as few air flow restrictions as possible. Im kind of lost at what it could be. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. If that end of the air hose happens to be an air tool or valves or some such, thats where the crud will go. Try to determine if there are any mechanical impediments. Terence, is it taking much longer to fill up to the cut out pressure than normal? Tighten the bolts on the air compressor. You are certain that the start cap is the same rating as the original? Ran well until now? It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. Please provide more information along with a photo or two of the compressor so we can try and help. FORMULA Rotary screw compressors. There is a check valve in the top of the tank in between the pump and the motor. Take it back for one that works as it is supposed to, then. Move the compressor if at all possible and let us know as a comment what happened if you would. Plugged her in and she started first try! Thank you. The duty cycle is supposed to be an hour steady use. In any case, dum question, but with the red ring now touching the black knob, can you rotate the red ring clockwise as far as it will go, and then, can you push down on the black knob to see if that allows the handle to engage with the gearing inside? "@context": "http://schema.org", Some assistance would be much appreciated.Dave DeSantis. Can someone please help me out here. Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? ABAC | sku: 8090303812. Anywhere, as is noted on their website abacaircompressors.com. In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. Anyway that's the. I have a NorthStar (25653) 20gal compressor and want to use it with a pressure blaster. I have put different motors on it that work in other compressors with the same result. When performance issues arise with an air compressor, the problem can often be traced to heating issues. Using power cord that came with it and foot pedal. Please provide this information, and, in your comment on this thread, please add some photos of the compressor in question. The regulator setting is what controls the downstream pressure, and the size of the regulator affects the downstream flow. I reinstalled the main air filler tube and removed the smaller unloader valve tube. Be sure to dump all the air before opening any fittings. Whats next? If none, empty the tank, pull the tank check valve and make sure its not compromised allowing air in but not out. In one area we us it to spray solvent based adhesive. Compressor vibrating too much: tighten mounting bolts, and make sure the surface is level. 6 hp) motor. 7. I was assuming I would catch some water coming out of the tank before it reached the vertical aftercooler. Sealey Air Compressor Troubleshooting - YouTube 0:00 / 15:11 Sealey Air Compressor Troubleshooting Sealey Tools 9.79K subscribers Subscribe 627 Share 123K views 5 years ago #AirCompressor. I then removed the unloader tube and again the motor was able to turn on. No change in behavior after changing each of these parts. Perhaps, as a comment here (click on the camera icon to upload photos) you can add a photo or two of your compressor? Why Am I Wasting Money On Compressed Air. I replaced the belt, the wiring to the motor, and put on a new pressure switch. 3/8 Npt to 1/2inch coupler H style industrial (these are the highest flow of the Industrial) by Milton. As soon as I close the valves and start to build pressure it slows again. 1. I believe its preventing the knob from reaching the gear or spline inside the regulator. Using it with high speed carving tool, Vortex F5. Always use ORIGINAL PART as replacement spare parts to ensure long life . Youve taken the check valve out of the equation by replacing it. Disassemble check valve assembly, clean or replace faulty parts. I also removed the valve assembly and dissassembled and rebuilt that. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. While increasing the size of the regulator to full size may provide marginal flow improvements, if the compressor is designed to output 5 cfm at 90 psi, thats what it will put out, not more than that. We invite you to scroll the list below and follow the links to the many pages that will help you fix your compressor! I then replaced the unloader valve, again, the motor was straining with 80 PSI in the tank. Anything new about the power supply to the compressor? Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Stay oil-free. It will only run about 15-20 min before shutting off due to overheating. If so, I cannot understand why there would be need for a check valve up near the pump head. At certain moments in the system cycle, the air becomes hot as a result of the processes involved, though it swiftly cools before it reaches the endpoint. Adding a larger regulator shouldnt be an issue. . If thats all good, then youve a couple more things to check, all covered on the pages on this site already. Rather than having to manually drain all of those valves, why not gang them all to a single valve to be left open unless necessary to close it and one single electronic auto drain that will cycle as needed and drain air and water for a few seconds or so each cycle? 5. Of course, the stuff coming out will stain cement and wood floors, so put a catchment under the drain. I have replaced the check valve and unloader valve, Belt is properly tensioned. air out head to cooler out of cooler to high pressure 3 hose to water trap to tank. In fact, air compressor overheating is one of the most common causes of failure, even. Sure Steven. Ive added a photo of the Coleman Powermate CL0504013 for folks to see what were talking about. I have tried everything I can think of. I am adding an after cooler and was thinking about up sizing the line from the head from 3/8 compression tube to a 1/2 compression copper tube to the tank. E-mail: [emailprotected]. ABAC User manuals online Learn everything about your product thanks to the technical manual. Are you perhaps referring to the pump cylinder? Something I cant find any help on is the delivery tube between the compressor pump and the check valve. It sounds like your air demand for the carving tool exceeds the capability of the compressor to provide sufficient air for the period you need it without allowing it to cool. In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. Neither a leaflet nor a playbook: it is a Catalogue Catalogue. That sure helps. Page 31 Abac Go Cart OS20P manual 52 pages You are currently on the manuals page. I need to know the positions these need to be in. 1. Ill give that idea a try. Model# 516-051 what can I do to fix it. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? Hi continuous duty at 175psi.2) Aftercooler manifold 3/4 type L copper piping, 72 total run ( See attached picture)3) Air line from aftercooler manifold 3/4 type L copper, 20 total run.4) 3/4 combination water trap/air regulator, 11oz bowl make, THB installed at compressor tank..5) 3/4 air filter system including water trap/air regulator, coalescing filter and desiccant dryer 11oz bowls. The problem I see that ever one has when adding a cooler the extra length tub or hose in there cases is the length tub to the check valve. Limit air usage to compressor capacity by using fewer or smaller tools. I suppose with all the air vented and the power off, and depending on the make and tank access your compressor has, you could open the tank and the tank drain, put in a little solvent, roll the tank a bit and try to get this stuff flowing out the tank drain. I am guessing not since it will run great at the beginning.3) Any thoughts?Thanks for you help!!-Mike. However, if the air becomes too hot for the compressor to handle, something is indeed wrong with the machineTime stamps:0:00 How to prevent an air compressor from overheating2:02 Causes of Air compressor to Overheat1:25 Low Suction Pressure2:50 Faulty Metering Devices3:07 Excess Discharge Pressure3:56 Inadequate Cooler Space4:34 Inadequate Room for Compressor to Properly Vent5:15 Compressor Parts are old or Clogged5:55 Frequency of Use6:32 Ambient temperature7:02 Eroded Oil8:07 Thermal Valve8:50 Type of Air Compressor#Compressor #Overheating#P\u0026HS04Playlist of Pneumatic and Hydraulic Systems:https://www.youtube.com/playlist?listOther Videos:Pneumatic Systems | Introduction | Pneumatic machines | Applications | Features:https://www.youtube.com/watch?v=S_WJ-Components of a Pneumatic System/ Five most common Elements of a Pneumatic Machinehttps://youtu.be/2AhFJoxuk6ETypes of Air Compressors | Reciprocating, Compound, Rotary Screw, Rotary Vane, Scroll, turbo, etchttps://youtu.be/v6K3kIP1aH4Share this videohttps://youtu.be/qPvvwbxg3yw